Category Archive for "Cozy Experimental Aircraft Project"

Cozy MKIV – January 18, 2020

Jan 18 2020

The areas where the birch plywood inserts are to be installed were sanded with 36 grit sandpaper. 7-ply BID cloth was cut…

Cozy MKIV – January 12, 2020

Jan 12 2020

Four angle brackets for the safety harness anchor points were fabricated from 1/8″ x 1″ x 1″ 2024T3 extruded aluminum angle. The…

Cozy MKIV – January 11, 2020

Jan 11 2020

Using a hack saw and file, the excess material from the four shoulder harness support tabs were removed and made flush with…

Cozy MKIV – January 4, 2020

Jan 04 2020

Workshop temperature was21 deg C and 46% humidity. A small batch of flox was mixed using 16g resin and 6g hardner along…

Cozy MKIV – January 1, 2020

Jan 01 2020

A line was marked on the forward face of the front seatback where each of the four shoulder harness supports are located…

Cozy MKIV – December 31, 2019

Dec 31 2019

JB Weld was used to secure the nutplates to the aluminum plates. These 4 plate assemblies will be used to fasten the…

Cozy MKIV – December 27, 2019

Dec 27 2019

Using a 1/16″ thick aluminum plate, four shoulder harness bolt attachment plates (3/4″ width) were cut out after drilling the holes for…

Cozy MKIV – November 10, 2019

Nov 10 2019

1/4″ holes drilled through the centre of each shoulder harness insert for the shoulder harness attachments. Trimmed and sanded the UND cloth…

Cozy MKIV – October 12, 2019

Oct 12 2019

The heat duct transition piece was cut at a 45 deg angle on the square end. The 1″ hole under the left…

Cozy MKIV – October 9, 2019

Oct 09 2019

Trimmed and sanded the transition piece then removed the inside foam and tape. Workshop temperature 24 deg C and humidity 55%. Mixed…